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What
is a Vibration Check-Up?
Just
as if you would go to your physician for a yearly check-up,
a Vibration Check-Up can be viewed as a physical of your
propulsion system. We
will take several vibration measurements; analyze them to
ascertain the health of your propulsion system and identify
anything that may need attention.
Our equipment can identify problems before they can
be felt, this early warning can lead to significant
long-term savings.
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With your Vibration
Check-Up the report and actual measurements are saved
onto an archival CD for you to keep. This
information can then be compared with future
measurements to identify and quantify changes that may
have occurred. |
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The report includes
the actual measurement sheet used for recording specific
measurements of interest. |
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Down load a
full size |
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The report also
includes the screen shoots of interest that we use to
evaluate your propulsion system. On the example
to the right the top window shows the actual vibration
and the bottom window is the same vibration broken
down, for detailed analysis, into its various
frequency components. In this window the blade
pass frequency is highlighted with the red cursor.
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Down load a
full size
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What
can be seen?
The
vibration sensors we use are very sensitive and the software
that we use is so powerful we can distinguish between
problems in the outer race, inner race or an actual roller
element in a bearing. On
a vessel we can identify: problems with propellers, bent
shafts, bad couplings, misalignment and damaged engine
mounts.
We
can also identify the source of a vibration: is it the prop,
shaft, transmission or something else? We are always
hearing stories of something being fixed and the problem
still exists, obviously an indication that the wrong item
was fixed. Through
vibration analysis we can help identify what needs
attention!
Why
would I do this, how can this information help me?
We
can see (measure) problems before you can feel them which
can eliminate costly repairs.
We liken this to a yearly physical.
It also establishes a benchmark that can be
referenced at a later date, kind of like stepping on a
scale.
How
do you take the measurements and how large is the equipment
that will be used?
Accelerometers
(vibration sensors) are used to actually sense the
vibrations; these sensors are smaller than your thumb.
The vibration signal from the sensor is fed into a
laptop computer, which does the detailed signal processing.
The vibration signal is also saved on to the
laptop's hard-drive for later analysis and reporting.
How
long will it take?
The
actual measurements will only take between 30 to 45 minutes.
The measurements will be taken at six measurement
points (inside the hull over the aft struts, over the shaft
logs and over the transmissions).
However to take the measurements the vessel must be
moving, so the answer to the question "How long will it
take" will depend on how long it takes to reach an area
that will allow the vessel to operate at its top RPM for ten
minutes. Once
the measurements are made the detailed analysis is done off
the vessel. A
preliminarily reports is provided immediately post capture
of the measurements and you can anticipate a full written
report within a week.
When was your last Vibration
Check-Up?
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